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FAQs: Favourite Tools for Carving Faces

FAQs: Favourite Tools for Carving Faces 2048 2047 Simon O'Rourke

People often ask what tools Simon uses to create sculptures. Sometimes that’s hobbyists and professionals, keen to learn from fellow artists. Sometimes it’s from people watching Simon carve live. People are often amazed to find out the chainsaws are the same tools used by tree surgeons!
When it comes to chainsaw, Simon has a long-standing relationship with Stihl. In fact, that relationship actually goes back to the very first time he used a chainsaw! Their quality and functionality make them a firm favourite. However, Simon also uses other powertools to refine his work. In this blog we will talk about his favourite tools for carving faces.

3m tree trunk in the process of being carved into a sculpture of a woman. She is surrounded by scaffolding, and two stihl chainsaws used for carving are photographed in front of the work in progress. Sculpture is the Marbury Lady by Simon O'Rourke, and the photograph is to show his favourite tools for carving faces.

Simon’s preferred chainsaws are Stihl, for their quality, innovation, and functionality.

 

Favourite Tools for Carving Faces: Saburrtooth Bits

In recent years, Simon has been using Saburrtooth Burr Bits to refine and detail his faces. They have become some of his favourite tools for carving faces especially, and an essential part of his kit. Each of the different shapes come in various sizes and levels of coarseness and can be bought separately or in complete kits. They really help take faces to a whole other level, whether that be the shape and structure or texture.

a close up of Billy Houliston's face carved in oak by simon o'rourke. The face is coarsely textured and demonstrates the impact of some of Simon's favourite tools for carving faces

The texture on the face of Billy Houliston was created with a large flame bit, extra coarse

1: Large Extra Coarse Flame Bit

The first of Simon’s favourite tools for carving faces is the large flame bit, in extra coarse. It’s often the first of the smaller tools that Simon uses to create faces. It’s not only great for shaping, but also leaves the fantastic textured finish seen in sculptures like The Queen of the South footballers.

extra coarse large flame bit by saburrtooth, which is one of Simon O'Rourke's favourite tools for carving faces

Extra coarse large flame bit by Saburrtooth.

 

This particular bit is extremely versatile, has all kinds of uses when carving faces. Simon uses it to shape the corner of the eyes, form the bridge of the nose, and create the outline of the eye sockets. It’s also his tool of choice for the shaping underneath the chin, down the side of the mouth, and other gentle creases. This photo of it in action on the face of The Marbury Lady Sculpture again demonstrates the great texture it creates.

close up of a sculpture in process. the sculpture is a female face created by simon o'rourke and her face is being detailed using a daburrtooth flame bit, one of Simon's favourite tools for carving faces.

The extra coarse large flame bit in action on The Marbuty Lady

2: Large Coarse Taper Bit

Just like the flame bit, it’s obvious how the taper bit got its name! Like the flame bit, this taper is also essential in Simon’s kit.

coarse taper bit made by saburrtooth. photo demonostrates simon o'rourkes favourite tools for carving faces

One of the saburrtooth large taper bits in coarse grit

It’s another extremely versatile tool, and has two main uses depending on which side is used. Simon uses the point to shape the corners of the eyes, in both animal and human faces. It can also be used for the nostrils or lip line. As the tip is still quite wide, there won’t be very strong definition in these facial features yet, but it’s a useful starting point.
The other benefit comes from the flat side which is amazing for creating outlines and rounded shapes.

Although it may seem counter-intuitive to use a flat edge for rounded features, the flat edge is definitely superior for creating convex curves, such as cheeks. The forehead, cheeks, neck and chin on Our Lady of Pen Llyn are perfect examples of curves you can create with this tool.

life size sculpture of a young female carved from oak by Simon O'Rourke

Simon often uses the flat side of the large taper bit for gentle convex curves like the cheeks, forehead and chin on Our Lady of Penllyn

3: Small Flame Bit

The next of Simon’s favourite tools for carving faces is (in his words) “a brilliant little tool“. It’s the small flame bit, and as with all the bits, comes in a variety of grains from fine to extra coarse.

small flame bit by saburrtooth. photo is included to show one of simon o'rourke's favourite tools for carving faces.

One of the small flame bits by Saburrtooth

When sculpting human form, Simon can’t rely on some on colour to create expression and shape. This means he has to create a realistic appearance, life, and expression through the shape and crucially,  differing depths of ‘cuts’.
This bit has a fine tip which can create a finer, deeper cut to refine the face. Some of the applications would be cleaner, clearer nostrils and lips than the taper bit. Simon also used this bit for fine curves and creases, laughter lines, eyebrows, and other creases in the skin caused by movement of the subject. This kind of detail is especially useful for sculptures which will be seen up close, such as the Ayrton Senna bust. Creating something this realistic out of wood replies heavily on the kind of fine, deep lines that the small flame bit creates.

a wood carved bust of F1 driver Ayrton senna in the workshop of creator Simon O'Rourke

close up of simon o'rourke using a fine taper bit to shape the face of a female sculpture. the bit is one of his favourite tools for carving faces.

Fine taper in action on Simon’s Oak Maiden

4: Extra Fine Taper Bit

The fourth of Simon’s favourite tools for carving faces is the extra fine taper. This is used with a small rotary tool, such as a dremel.

Extra fine taper bit by saburrtooth, one of simon o'rourkes favourite tools for carving faces

Extra fine taper bit

If you watch the video on Simon’s Instagram at https://www.instagram.com/p/CEVNCZ6jGFW/, you will see this is an extremely thin bit. And thin, fine bits, create thin, fine details! Simon uses this bit for features like creating lines inside of eyelids for a sharper line and more emphasis. He also uses it for the top of eyelids and between the lips. But basically, it is ideal for anywhere you want to create a sharp, fine line.
As you can see, working with these smaller powertools means getting up close and personal with the sculpture! Being right on top of the sculpture can make it hard to get a real sense of what you are creating though. With that in mind, if you are using these tools, be sure to step back often to check. It’s also important when you do that, to assess your piece from multiple angles.

Sculptor Simon O'Rourke carving a wooden fairy at the Englihs Open CHainsaw competition

Some details require getting up close and personal!

5: Eye Bit

There’s a reason the eye bit has its name! With two flat edges moving to round, it’s shaped like a human eye. And – unsurprisingly – is another useful tool for sculpting eyes!

Eye bit by Saburrtooth

Example of an eye bit from the Saburrtooth range

The video below shows it best, but Simon uses this bit for shaping the eye when it is on its side. He also uses the point to emphasise the corners. Either way, it’s another of his favourite tools for carving faces as it provides great results.

Not Just For Humans!

Our examples so far of sculptures made with these favourite saburrtooth bits have all been human form. Although Simon’s favourite subject to sculpt is human form, he is also known for his amazing fantasy and wildlife sculptures. If you haven’t seen any by the way, why not check out the range of his portfolio at https://www.treecarving.co.uk/portfolio/ or follow on Instagram or Facebook?
But back to favourite tools!
In the same way that the bits we talked about today can be used for human faces, Simon also uses them when sculpting features on animal carvings. This Sri Lankan Lion sculpture shows how effective these bits are for creating those same textures and lines in fur!

a large coarse flame bit is being used by simon o'rourke to create texture in the mane of a lion sculpture

Large coarse flame bit in action on a lion sculpture

How Do You Use Yours?

We’re sure that tools this versatile have many more applications too. Why not drop us a comment with your favourite bits and how you use them? We’d love to hear from you, and it’s important to learn from other artists. Maybe you picked up some tips? Leave us a comment and photo of what you made – we’d love to see your work!

That just about finishes today’s blog, which we hope you found helpful in helping you select tools for your own projects. Before we go through, we couldn’t resist sharing one last sculpture featuring details created with some of Simon’s favourite tools for carving faces. This one is Radagast the Brown from Lord of the Rings, and we just love the texture and lines in the beard and wisened face that help depict Tolkien’s character so perfectly.

radagast the brown from Lord of the Rings carved in wood by simon o'rourke

As always, if you feel inspired by some of the sculptures in this blog and would like to commission your own, contact us through the form on www.treecarving.co.uk/contact/.